Two-Stage Gearbox Design
The brief was to transmit motor power to a driven sprocket at a set reduction, using off-the-shelf bearings. I sized both gear stages against bending and surface-durability criteria and designed both shafts for static yield and fatigue at each stress concentration. I modeled the complete gear train in SolidWorks (gears, shafts, bearings, motor, and sprocket) to verify fits and assembly order, and drew both shafts for manufacturing.
ToolsSolidWorks, Gear sizing, Shaft fatigue design, Bearing selection


